干燥機維護變得更簡單有效的記錄保存

保養(yǎng)程序的有效性源于保持準(zhǔn)確的工業(yè)干燥機的維修記錄和使用，規(guī)劃的紀(jì)錄。需要記錄機的性能和正常工作條件下，規(guī)劃和調(diào)度機的檢查和定期的預(yù)防性維護。這個記錄可以決定是否要修復(fù)，重建或替換舊機時使用。

轉(zhuǎn)筒干燥機被認為粉和散裝固體處理行業(yè)的工作主機，能夠處理范圍廣泛的材料，從粉末污泥的。流化床干燥機，因為他們處理的材料，像流體一樣。閃存干燥器處理高濕度，溫度敏感性材料。間接干燥和/或冷卻的散裝固體在低溫下的傳導(dǎo)干燥機。這些工業(yè)烘干機是非常復(fù)雜的機器，在某些時候，必然要錯的東西。適當(dāng)?shù)木S修記錄可能意味著一個簡單的辦法，幾天的停機時間之間的差異。

只要您的維修記錄是有組織的，完整的，^新的，它的物理形式并不重要。硬拷貝信息可以被組織到一個文件系統(tǒng)或綁定到記錄或記錄冊，或可以鞏固和轉(zhuǎn)移到計算機數(shù)據(jù)庫中的信息。

當(dāng)前紀(jì)錄應(yīng)安排和高效的檢索和處理申請。決定如何文件記錄，不需要很復(fù)雜。首先，仔細看一下目前在使用的記錄。他們已經(jīng)申請的方式，允許快速訪問？是當(dāng)前系統(tǒng)的邏輯性，一致性，合理方便嗎？一個新人能解釋和理解呢？如果是的話，有可能是沒有需要改變的系統(tǒng)?，F(xiàn)有的系統(tǒng)，效果很好的組織，應(yīng)留在原地。另一方面，如果現(xiàn)有的系統(tǒng)是很麻煩的，片面的，甚至根本不存在，則記錄需要某種類型的有序備案制度。

在維修記錄的信息應(yīng)包括：

法律文件 操作和維護手冊 圖紙 零件清單 日常維護程序 特殊和緊急維修程序 安全規(guī)程 基線操作記錄 操作日志 維護日志 潤滑記錄 年周轉(zhuǎn)過程 建立和維護一個完整的維修記錄，包括這些元素，如可以使烘干機的維修計劃更有效。維修記錄可以幫助工作人員可快速發(fā)現(xiàn)異常干燥機操作，找出問題的原因并加以糾正。的維修記錄，還可以幫助確定是否需要維修，改造或更換舊機。

Heyl & Patterson可以了解如何昂貴的細分。我們的公司提供了先進的檢驗和現(xiàn)場服務(wù)的一個多世紀(jì)以來，咨詢，維修的建議，備品備件的安裝，停電計劃，全面升級和啟動援助。您的設(shè)備延長壽命的目標(biāo)，我們的顧問可以提供現(xiàn)場的機械結(jié)構(gòu)和電氣檢查，以幫助您^大限度地提高效率，生產(chǎn)率和安全性。

Industrial Dryer Maintenance Made Easier With Efficient Recordkeeping

Much of a maintenance program’s effectiveness stems from keeping accurate maintenance records for an industrial dryer and using that record for planning.  That planning entails recording the dryer’s performance and normal operating conditions and scheduling dryer inspections and regular preventive maintenance.  This record can be used when deciding whether to repair, rebuild or replace an older dryer.

Rotary Dryers are considered the workhorses of the powder and bulk solids processing industry, able to handle a broad range of material from powders to sludges.  Fluid Bed Dryers cause the material they process to act like a fluid.   Flash Dryers process high-moisture, temperature-sensitive material.  Conduction Dryers indirectly dry and/or cool bulk solids at low temperatures.  These industrial dryers are very intricate machines, and something is bound to go wrong at some point.  Proper maintenance records can mean the difference between an easy fix and several days of downtime.

As long as your maintenance record is organized, complete and up-to-date, its physical form isn’t critical.  Hard copies of information can be organized into a filing system or bound into record or log books, or the information can be consolidated and transferred to a computer database.

Current records should be arranged and filed for efficient retrieval and handling.  Deciding how to file records does not need to be complicated.  Begin by taking a careful look at the records currently in use.  Are they already filed in a way that allows for quick access?  Is the current system logical, consistent, and reasonably convenient?  Could a newcomer interpret and understand it?  If so, there is probably no need to change the system.  An existing system that works well for the organization should be left in place.  On the other hand, if the existing system is cumbersome, idiosyncratic or even non-existent, then the records require some type of orderly filing system.

The information in the maintenance record should include:

Legal Documentation Operations and Maintenance Manuals Drawings Parts Lists Daily Maintenance Procedures Special and Emergency Maintenance Procedures Safety Procedures Baseline Operation Record Operations Log Maintenance Log Lubrication record Annual Turnaround Procedure Establishing and maintaining a complete maintenance record that includes elements such as these can make a dryer maintenance program more effective.  A maintenance record can help workers to quickly spot abnormal dryer operation, identify the problem’s cause and correct it.  Referring to the maintenance record can also help determine whether an older dryer needs to be repaired, rebuilt or replaced.

Heyl & Patterson understands how costly a breakdown can be.  Our company has provided advanced inspection and field services for more than a century, with consulting on maintenance recommendations, spare parts installations, outage planning, comprehensive upgrades and start-up assistance.  With the goal of extending the life of your machinery, our advisors can provide onsite mechanical, structural and electrical inspections to help you maximize efficiency, productivity and safety.